Hydraulics

Helical Rotary Actuator on Mining Rock Drilling Machine Helps Reliability

Helical Rotary Actuator - Rotating Device, Mounting Bracket and Bearing Support Rotary Actuator Drilling Machine Cylinder DivisionThe Tamrock Axera 226 — built in Lyon, France, by Sandvik Mining and Construction — is a rubber-tired, twin-boom rock-drilling machine. Typically used for underground hard-rock mining and tunneling applications, the machine is designed to drill a series of holes in the face, sides, roof and floor of a chamber without being moved. It can produce cross-sectional areas between six- and 40 m2 from one position. Depending on the application, rock bolts or explosives are inserted into the holes. With the drills located at the outboard ends of the booms, the risk of injury to the operator and damage to the main machine from falling rock and debris is minimized during the drilling operation.

How does the rock drilling machine work?

Power comes from a Deutz BF4M2012 diesel engine that delivers 74 kW (100 hp). The rig carries twin 55-kW hydraulic power units that produce 18 to 24 kW of percussive power. A drill mechanism uses a combination of percussion and rotation of the drill bit. A manually operated, hydraulically controlled drilling system — with multiple automatic functions — allows high drilling performance with good drill-steel economy and high reliability.

The dual-boom design extends the time period between drill-bit changes. In addition, one boom can work while the other is being set up. A series of rugged cylinders coordinates the X-Y boom movements and manipulates the feed, making control of the drill simple and logical. Each boom includes a 360° helical rotary actuator that enables the operator to roll the feed beam over to drill into face, side, roof, and floor surfaces. The actuator also can position the feed for full visibility over the top of the feed and the drill bit.

Helical rotary actuators

The rotary actuators, special model L30-95 manufactured by Parker’s Helac Business Unit are integral parts of the machine, mounted in-line between the booms and drill heads. Their large circular, integral shaft flange — with drilled and tapped bolt circle — is used to attach the actuator to the boom. The drill head assembly is attached to the actuator’s octagonal rear mounting flange. The actuator’s shaft remains stationary with the boom while the housing and drill head rotate. (The actuator also incorporates a drilled and tapped mounting rail on the housing. Sandvik uses the rail mounting for other rotating applications.)

Helical Rotary Actuator - Rotating device, Mounting Bracket and Bearing Support cutaway Cylinder DivisionThe unique characteristics of the helical rotary actuator make it ideal for this application. Its sliding-spline operating concept produces very high output torque (in this case: 90,000 inch-pounds at 3,000 psi) from a compact configuration. The actuator measures 33 inches in overall length with an eight-inch housing diameter and weighs 415 pounds.

Because all spline teeth remain engaged at all times, loads are equally distributed over the teeth This results in exceptional durability and high tolerance to the shock loads inherent in rock drilling. Backlash is almost negligible — approximately 1°. Parker’s patented integral bearing design enables the actuator to support heavy radial moment, and thrust loads without the need for additional external bearings.

In the Axera 226 machine, one actuator supports the entire drill head assembly on each boom. Because all sealing occurs against smooth, cylindrical surfaces, internal bypass and external leakage has effectively been eliminated, resulting in smooth positioning capabilities and zero drift after a position has been selected. The actuator has an integral dual counterbalance valve that further improves positioning accuracy and adds an extra margin of safety in case of system failure. In short, the helical rotary actuator functions as rotating device, mounting bracket, and bearing support — all in one component.

 

Helical Rotary Actuator - Rotating Device, Mounting Bracket and Bearing Support - Jessica Howisey - Parker Cylinder DivisionHelical Rotary Actuator - Rotating Device, Mounting Bracket and Bearing Support - Dan Morgado - Parker Cylinder DivisionThis article was contributed by Jessica Howisey, marketing communications manager and Daniel Morgado, applications engineer, Helac Business Unit, Cylinder Division and was originally published by Hydraulics & Pneumatics

 

 

 

 

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