Hydraulics

Smart Sensor Enhances Material Handling Systems Closed-loop Control

Mobile Equipment Operators Rely on Sophisticated Sensor Technology Mobile Crane Electronic Controls DivisionMobile equipment manufacturers are always striving to get the most out of their machines without overburdening the system with costly and complex mechanics. Moreover, performance expectations are not only shaping machine needs but also safety requirements. Consequently, this has driven many engineers to design closed-loop systems featuring electronic sensors as feedback devices.

For example, manufacturers of lifting equipment such as truck mounted cranes, telehandlers and scissor are all striving to provide operators with safe work environments all the while maintaining the integrity of the lifting function during operation. The choices for detecting or measuring tilting/leveling conditions are vast. They range from purely mechanical devices: tilt gauges and bubble levels for simple visual indication to basic electronic sensors offering discrete tilt switch points. While these options are typically cost-effective, they offer little to no feedback for safety or performance.

 

The Universal Tilt Sensor

Design engineers are increasingly relying on sophisticated sensor technology for fast accurate feedback and diagnostics during operation. Today’s systems require something more; electronic inclinometers that offer Smart Sensor Enhances Material Handling Systems Closed-loop Control Universal Tilt Sensor Electronic Controls Divisioncontinuous monitoring of angular position in relation to a calibrated reference planes either horizontal or vertical. The latter can best be accomplished with Parker’s Universal Tilt Sensor (UTS).

The UTS, manufactured by Parker’s Electronic Controls Division, is a MEMS technology tilt sensor designed for configurability making. It is suitable for a broad range of mobile applications. The UTS communicates via SAE J1939 protocol providing fast and reliable angular information from either two or three axes. The patented 3-point setup and low-profile housing offer ease of installation, reduced build time and maximize install possibilities. Since some applications require a balance of speed and accuracy, the UTS also offers tunable filter settings to adjust the output response on command. Three factory variations are available by catalog today:

  • X,Y axis +/- 10 deg
  • X,Y axis +/- 90 deg
  • X,Y, Z axis +/- 90 deg

 

Auto-leveling

Mobile Equipment Operators Rely on Sophisticated Sensor Technology Universal Tilt Sensor Electronic Controls DivisionMost vehicles with lifting booms require the chassis platform to be level with the ground before the boom and load can be elevated above a certain point and/or rotated around its base axis. This helps ensure the safety of the operator and payload.  A chassis mounted UTS can continuously monitor changes in inclination during the deployment of the stabilizing actuators (outriggers and jacks) to feed the control system real-time information throughout the leveling process. This feedback can ensure a uniform lift even on the most challenging terrain. While a system utilizing the UTS for auto level can be made simple as a one-touch function, it can also offer continuous monitoring of the chassis as different loads and mechanical movement adjust the center of mass of the platform. The continuous feed of information can provide real-time feedback on out-of-level conditions alerting the control system and operator of potentially danger inclination. Finally, the sensor provided an operator display a real-time visualize of tip and tilt for manual adjustments where needed.

In cases where the chassis has an overextended wheelbase, i.e. ladder engine or multi-axle crane trucks, two UTS sensors could be used; one in the fore and one in the aft part of the chassis. By monitoring the pitch and roll condition of the chassis in two locations simultaneously, a machine can utilize the UTS output to prevent excessive twisting along its longitudinal axis of the platform frame thus preventing costly repairs to the machine.

This is just one of many ways the UTS can be used in a closed-loop system to achieve optimum performance and peak safety on mobile platforms. It has been built to operate in the most demanding marketplaces including agriculture, construction, material handling and more. Learn more about Parker sensors.

Interested in trying this sensor on your own platform?  Parker’s Universal Tilt Sensors are available for purchase on parker.com. Simply add products to your cart for shipment within two days for in-stock items.

 

Smart Sensor Enhances Material Handling Systems Closed-loop Control Marcol Colnot Electronic Controls DivisionArticle contributed by Marcel Colnot, regional application engineer, and Chase Saylor, product manager - sensors, Electronic Controls Division, Parker Hannifin Corporation.

 

 

 

 

Smart Sensor Enhances Material Handling Systems Closed-loop Control Chase Saylor Electronic Controls Division

 

 

 

 

 

 

Related content:

Equipment Display Simplifies Real Time Weight Calculations

Modern Digital Ecosystems Take Mobile Hydraulic Systems to a New Level

Integrated ISOBUS Functions Help Agriculture Sector Plow Ahead

 

 

 

Categories
Recent Posts by Author

How Smart Sensors Optimize Mobile Equipment Performance Through the IoT

The design and deployment of aerial lifts, truck-mounted cranes, telehandlers, scissor lifts, man lifts and other modes of vehicular material handling demands two requirements above all others:...

New Dump Pump Revolutionizes the Dump Truck Market with a Small Frame

For decades, the dump truck industry has been relegated to two sizes of dump pumps; a larger, higher flowing (up to 27GPM) C Series pump, and a smaller, lower flowing (up to 16GPM) G series pump. The...

Choosing an Efficient Electric Motor for Your Hydraulic Pump: Part 2

This is part two of a two-part post explaining how to determine the best size for a hydraulic pump motor and how to scale the size and cost with RMS loading and Hp limiting. In Part 1 of this post,...
Comments

Have a question about Parker products or services? We can help: Contact Us!

Comments for Smart Sensor Enhances Material Handling Systems Closed-loop Control


Please note that, in an effort to combat spam, comments with hyperlinks will not be published.

Leave a comment





Captcha